Built for Precision, Engineered for Excellence
Vertel Digital’s manufacturing facility represents the pinnacle of Indian engineering excellence. Located in the industrial hub of Gujarat, our 50,000 sq.ft facility is equipped with cutting-edge equipment and processes that enable us to produce world-class wireless communication products that compete with global brands.
50,000 sq.ft
Production Facility
Our state-of-the-art manufacturing complex houses dedicated zones for SMT assembly, testing, final assembly, and quality control.
3 SMT
Assembly Lines
High-speed Surface Mount Technology lines capable of placing up to 60,000 components per hour with 99.9% accuracy.
Advanced
Pick & Place
Panasonic and Fuji pick-and-place machines with automatic optical inspection for precision component placement.
Lead-Free Reflow
Soldering
10-zone reflow ovens with nitrogen atmosphere for RoHS-compliant, high-quality solder joints.
Production Zones
Dedicated areas optimized for each stage of the manufacturing process
SMT Assembly Zone
High-speed SMT lines with precision pick-and-place technology
Our SMT zone features multiple assembly lines equipped with the latest pick-and-place machines, solder paste printers, and reflow ovens. Each line is capable of handling complex multi-layer PCB assemblies with components as small as 0201 package sizes.
- Automatic Optical Inspection (AOI)
- X-Ray inspection for BGA/QFN packages
- Solder paste inspection (SPI)
- Nitrogen-assisted reflow soldering
- Traceability with laser marking
Testing Laboratory
Comprehensive RF and functional testing with advanced equipment
Our testing laboratory is equipped with industry-leading RF test equipment from Rohde & Schwarz, Keysight, and Anritsu. Every radio undergoes rigorous testing to ensure compliance with ETSI DMR standards and WPC regulations.
- RF spectrum analyzers up to 6 GHz
- DMR protocol analyzers
- Power and sensitivity measurements
- Audio quality testing
- Battery discharge testing
Manufacturing Capabilities
Complete in-house manufacturing for all wireless communication products
Category 1 DMR Manufacturing
Analog Radio Production
PoC Device Assembly
Custom Frequency Programming
Repeater System Integration
Accessory Manufacturing
Battery Pack Assembly
Antenna Production
ESD-Protected Assembly
Custom Branding & Labeling
R&D Center
Innovation hub for next-generation communication devices
Our R&D center brings together talented engineers working on hardware design, firmware development, and product optimization. The close proximity to manufacturing enables rapid prototyping and seamless design-to-production transitions.
- PCB design with Altium Designer
- 3D prototyping and modeling
- Embedded firmware development
- RF simulation and optimization
- Protocol stack development
Environmental Testing
Temperature and humidity chambers for reliability testing
Our environmental testing facility ensures every product can withstand harsh operating conditions. We perform accelerated life testing, thermal cycling, and humidity exposure to validate product durability before market release.
- Temperature range: -40°C to +85°C
- Humidity testing: 10% to 95% RH
- Vibration and shock testing
- IP rating validation
- Salt spray corrosion testing
Manufacturing Process
End-to-end production with quality checks at every stage
PCB Fabrication
Multi-layer PCBs with controlled impedance
SMT Assembly
Component placement & reflow soldering
Inspection
AOI and X-ray inspection
Final Assembly
OHousing, antenna & battery integration
Testing
100% functional & RF testing
Packaging
Quality check & secure packaging
Certifications
Quality Management System
Environmental Management System
Occupational Health & Safety
BIS Certification